ZA292 Under Vehicle Inspection Surveillance Light Packages

General Description

The ZA292 fixture is designed to aid security and safety inspectors by providing high-intensity illumination of vehicle undercarriages. Features include outstanding durability, superior visibility, and low maintenance.

Security applications for the ZA292 include: military bases, airports, maritime ports, border crossings, correctional facilities, embassies, royal palaces, power plants, courthouses and other government buildings. Safety applications for the ZA292 include: aircraft inspections at airport maintenance facilities and vehicle inspections at weigh stations.

Why Our ZA292 is Better

Outstanding Durability
• Corrosion resistant anodized aluminum body provides resistance to weathering.
• High static load rating (44,000 lb.) reduces likelihood of damage from heavy vehicles.
• ZA292 has been tested to 1,000 PSI (pounds per square inch) and conforms with both FAA and IEC requirements.

Superior Visibility
• Light source provides high-intensity illumination for improved visibility.

Low Maintenance
• LED lamp uses 94% less power and lasts 25X longer than halogen.
• Self-cleaning lens design reduces build-up of dirt and need for frequent cleaning.
• Pressurized light cavity keeps moisture out and reduces the frequency of replacement.
• Adhesive/sealant free prism design reduces time and effort during maintenance.

Under Vehicle Inspection Light Packages

Basic packages may be customized and expanded to fit your needs. Systems consist of only the items listed. Other items such as wire, poles, miscellaneous connectors, etc. are to be supplied by others. Please call to discuss your requirements.

Fixture Layout Options
• 25' Layout for Vans (20 Fixtures)
• 46' Layout for Buses (34 Fixtures)
• 70' Layout for Big Rigs (50 Fixtures)

Package 1: Halogen (120/240 VAC)
• 25' layout for vans (20 fixtures)
• 2,000 hour lamp life
• Uses off-the-shelf lamps

Item #:Qty:Description:
VI-ZA292A-5020ZA292: white, 50W halogen, 120 VAC
BA-725-5-2MR20Base can: 8.625" x 5" deep, 1" grm @ 0°, 180° with 2" drain, 7.25" BC, .75" mud ring
VI-MIRROR1Handheld inspection mirror

Package 2: LED (120/240 VAC)
• 25' layout for vans (20 fixtures)
• 50,000 hour LED lamp life
• Uses 94% less power and lasts 25X longer than halogen

Item #:Qty:Description:
VI-ZA292A-LP20ZA292: white, LED, 120 VAC
BA-725-5-2MR20Base can: 8.625" x 5" deep, 1" grm @ 0°, 180° with 2" drain, 7.25" BC, .75" mud ring
VI-MIRROR1Handheld inspection mirror

Package 3: Dimming LED Low Voltage (15 VDC)
• 25' layout for vans (20 fixtures)
• 50,000 hour LED lamp life
• Uses 94% less power and lasts 25X longer than halogen
• Safe low voltage DC operation
• Dim lights at night to reduce glare - select from three brightness levels

Item #:Qty:Description:
VI-ZA292A-LVD20ZA292: white, LED, 12 VDC, dimming
BA-725-5-2MR20Base can: 8.625" x 5" deep, 1" grm @ 0°, 180° with 2" drain, 7.25" BC, .75" mud ring
VI-2000-D1Dimming Controller
VI-MIRROR1Handheld inspection mirror

Package 4: LED Low Voltage (15 VDC)
• 25' layout for vans (20 fixtures)
• 50,000 hour LED lamp life
• Uses 94% less power and lasts 25X longer than halogen
• Safe low voltage DC operation

Item #:Qty:Description:
VI-ZA292A-LV20ZA292: white, LED, 12 VDC
BA-725-5-2MR20Base can: 8.625" x 5" deep, 1" grm @ 0°, 180° with 2" drain, 7.25" BC, .75" mud ring
VI-20001Low Voltage System Controller
VI-MIRROR1Handheld inspection mirror

Under Vehicle Inspection System Specifications

ZA292 Under Vehicle Inspection Light
ZA292 Fixture:
- Low profile: 0.39" (10mm)
- 7.25" diameter bolt circle
- Net weight 6.6 lbs. (3kg), gross weight 7.7 lbs. (3.5kg)
- Input Voltage (LED): 10 to 30 VDC
- Maximum Output Current to LEDs: 350 mA
- LED Power Consumption: 3.15 watts
- 6500°K Color temperature (LED)
- 3-Step LED Fixture Intensity (with VI-2000-D):
Low = 188 Candelas (Cd)
Medium = 384 Cd
High = 770 Cd
- Low maintenance LED light source: 50,000 hour lifetime (25X longer than halogen)
- Halogen Fixture Maximum Intensity: 830 Cd

VI 2000 D
VI-2000-D Dimming Controller:
- Input Voltage: 100-240 VAC @ 50 or 60Hz
- Efficiency: 85%
- Output Voltage: 15 VDC
- Output Current (maximum): 10A for 150W version, 22A for 300W version
- 3-Step Brightness Control
- Enclosure:
10" height x 10" wide x 6" deep
Approved per UL 508 Type 4 and complies with NEMA 4 requirements
Finish: Powder coated 16 gauge steel
- Weight: 15 lbs.

VI 2000
VI-2000 Low Voltage System Controller:
- Input voltage: 85-265 VAC @ 47-63Hz
- Output voltage: 15 VDC
- Simple operation: Internal on/off power switch
- Wide operating temperature range: -10°C to + 55°C
- Input transient protection
- Output overload and over-voltage protection
- Over-temperature shut-down protection
- Enclosure:
11.5" height x 8" wide x 4.75" deep
Approved per UL 508 Type 4 and complies with NEMA 4 requirements
Finish: Powder coated 16 gauge steel

handmirror
Handheld Inspection Mirror:
- Available with round convex or flat mirror lens
- Equipped with adjustable length handle
- Heavy-duty extruded rubber rim to help prevent damaging objects when maneuvering
- Tripod ball-bearing caster wheels for full range of motion with effortless maneuvering
- 51" lightweight aluminum handle
- Low 3-1/2" ground clearance
- For indoor or outdoor use
- Weight: 12 lbs.


How to Specify the ZA292 Fixture

The fixture shall be model VI-ZA292A-50/52 (halogen lamp) or VI-ZA292A-LP/LV/LVD (LED) as marketed by Flight Light Inc. or an approved equivalent. In order to be considered equal, the alternate fixture shall have the following characteristics:

• Construction - The diameter of the fixture shall not be more than 8" and all mounting hardware shall be stainless steel. The fixture shall operate from a 120/240 VAC or 15 VDC power source. The fixture shall be furnished with a female wire connector. The finish of the upper casting shall be anodized and gray in color. The bottom casting shall be painted black. The top and bottom castings shall be sealed by means of a flat gasket and shall have indexing pins to insure proper seating. The fixture shall project no more than 0.39" above the roadway when installed in the factory supplied mounting base.

• Durability - Fixture shall withstand a static load of 44,000 lb. without sustaining permanent deformation or cracking of materials. Leads, gaskets, etc. shall be rated to withstand 300 degrees F.

• Lamp/Light Cavity - The lens shall be molded of high performance optical grade glass and shall provide a sealed fit within the fixture with a high density silicone rubber gasket. Each fixture shall be installed with a Schrader valve to prevent moisture intrusion, verify the entire assembly is sealed at the time of installation and to allow for re-testing.

• Photometric Performance - The LED version of the ZA292 uses low-energy Light-Emitting Diodes which consume only 3.15 watts with an average life of 50,000 hours. The output light intensity from each LED fixture is 770 candelas maximum with a dimmable feature if the VI-2000-D Dimming Controller option is utilized. The halogen version uses an off-the-shelf MR16, 120V halogen lamp rated at 50 watts with an average life of 2,000 hours. The output light intensity from each halogen fixture is 830 candelas.

• Mounting Base - Fixture shall be installed in mounting base (BA-725-5-2MR) of high strength steel, hot dip galvanized after fabrication per ASTM-153 specifications, with a 7.25" diameter bolt circle, a 0.75" mud ring, and standard base depth of 5". The mud ring shall be detachable from the base. Mounting base without mud ring shall be made available upon request. The base shall be supplied with a plywood cover to protect the mounting flange during installation.

• Warranty - Individually ordered parts (with the exception of halogen lamps which shall be warranted for 3 months from date of shipment) shall be warranted by the manufacturer against defects in materials and workmanship for one year from the date of shipment in non-snowplow applications. The Under Vehicle Inspection light packages (ZA292, base, etc.) shall have a five-year warranty against defects in materials and workmanship from the date of shipment in non-snowplow applications.


ZA292 security parts breakout


Common Replacement Parts
1.Body Casting
2.Bottom Cover Casting80-040206
3.Elkay Gland Set80-021114/5/6
4.Bottom Cover Gasket80-033080
6.Prism Clamp80-021307
8.Bottom Cover Spinning Clamp80-021311
15.Prism Clamp Gasket80-021309
16.Prism Gasket80-033090
18.White (Clear) Prism Dome80-016077
20.50W, 120V, MR16LA-008084
ALT50W, 230V, MR16LA-64826
22.Lamp Gasket80-033077
23.Lamp Retaining Spring80-032039
24.2-Pin Male ConnectorTRC-10518-114-DO2
25.2-Conductor Female ConnectorTRC-1051903021
26.3-Pin Male Connector80-013031
27.3-Conductor Female Connector80-012022
30.120V/240V lamp holder80-015057
31.Pressure Test Plug80-021256
ALTSchrader Tank Valve80-021327

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